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Thermal Spray Wire

Flame Spray Zinc Wire 2.0mm–3.17mm for Industrial Rust Prevention and Surface Metallization
Flame Spray Zinc Wire 2.0mm–3.17mm for Industrial Rust Prevention and Surface Metallization
Flame Spray Zinc Wire 2.0mm–3.17mm for Industrial Rust Prevention and Surface Metallization
Flame Spray Zinc Wire 2.0mm–3.17mm for Industrial Rust Prevention and Surface Metallization

Flame Spray Zinc Wire 2.0mm–3.17mm for Industrial Rust Prevention and Surface Metallization

Product Details

Product Description

Flame Spray Zinc Wire 2.0mm–3.17mm for Industrial Rust Prevention and Surface Metallization

Overview
Flame Spray Zinc Wire is a versatile product used for thermal spray metallization across a wide range of industrial settings. Also called zinc arc wire or zinc coating wire, this product comes in wire diameters typically ranging from 2.0mm to 3.17mm. It offers excellent adhesion to steel and other conductive substrates, forming a continuous, corrosion-resistant zinc layer ideal for industrial infrastructure exposed to moisture, chemicals, or harsh weather.

Product Highlights

  • Material: 99.9% high-purity zinc

  • Wire Type: Solid wire, no internal voids

  • Color: Metallic gray

  • Processing Method: Flame or arc spray

  • Applications: Warehouses, towers, railings, steel pipelines

Industrial Uses

  1. Power Transmission Towers – Extends lifespan and reduces oxidation.

  2. Steel Storage Tanks – Prevents rust caused by humidity and condensation.

  3. Fencing and Railings – Adds durable, attractive anti-rust finish.

Performance & Properties

  • Non-toxic, recyclable material

  • Fast coating speed, high deposition efficiency

  • Uniform spray results with minimal waste

  • Long-term corrosion resistance

Working Principle
The zinc wire is fed into a flame or electric arc spray gun, melted, and atomized into fine particles. These are projected onto the target surface, solidifying upon impact to create a zinc coating that resists oxidation and environmental damage.

Technical Specifications

AttributeSpecification
PurityZn ≥ 99.9%
Wire Diameter2.0mm, 2.3mm, 3.17mm
Process CompatibilityFlame Spray / Arc Spray
Surface FinishSmooth, bright
Density7.14 g/cm³
Coil Packaging15–250kg
Advantages
  • High coating speed and efficiency

  • Strong adhesion and long service life

  • Applicable to large surface areas

  • No drying time needed

  • Prevents rust even in industrial atmospheres

FAQ
Q1: Is flame spray zinc wire suitable for indoor and outdoor use?
A1: Yes, it performs well in both environments, offering strong rust protection.

Q2: What wire sizes are most common for flame spray use?
A2: 2.0mm, 2.3mm, and 3.17mm are the most requested.

Q3: Can I use it on galvanized steel?
A3: Yes, it enhances and repairs existing galvanized coatings effectively.


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