Monel 400 Thermal Spray Wire for Chemical Processing & Seawater Resistance

Description of Monel 400 Thermal Spray Wire

What is Monel 400 Thermal Spray Wire?

Monel 400 thermal spray wire is a nickel- Copper Alloy (UNS N04400) designed specifically for arc spray and flame spray systems. Composed primarily of 63-70% nickel and 28-34% copper, Monel 400 thermal spray wire delivers dense, adherent coatings with excellent machinability. This thermal spray wire is engineered for superior corrosion resistance in acidic, alkaline, and marine environments, making it a go-to solution for protective coatings.

Our Monel 400 thermal spray wire is available in diameters from 0.8mm to 3.2mm, with options for spools or coils. It produces coatings that outperform pure copper in oxidizing conditions, including flowing seawater and non-oxidizing sulfuric acid up to 600°C (1100°F). Ideal for dimensional restoration, scaling protection, and corrosive gas barriers, this thermal spray wire ensures long-lasting durability in chemical processing and seawater resistance applications.

Characteristics of Monel 400 Thermal Spray Wire

1. Exceptional Corrosion Resistance

Provides robust protection against seawater, sulfuric acid, hydrofluoric acid, and alkaline solutions—key for chemical processing and seawater resistance.

2. High Strength and Ductility

Maintains structural integrity under stress, with good thermal conductivity for efficient spraying in thermal spray wire processes.

3. Temperature Stability

Resists scaling and degradation up to 600°C, perfect for high-temperature chemical processing environments.

4. Excellent Adhesion and Machinability

Forms dense, bondable coatings ideal for build-up and repair in marine and industrial settings.

5. Customizable Diameters

Available in 0.8mm, 1.2mm, 1.6mm, 2.0mm, 2.4mm, and 3.2mm for versatile thermal spray wire applications.

6. Versatile Spray Compatibility

Optimized for arc spraying and flame spraying, ensuring consistent performance in thermal spray wire systems.

Specification of Monel 400 Thermal Spray Wire

Application Field of Monel 400 Thermal Spray Wire

Leveraging its exceptional strength-to-weight ratio, corrosion resistance, and thermal stability, Monel 400 Thermal Spray Wire is indispensable in:

(1) Aerospace

• Coatings for turbine blades, engine exhausts, and thrust-reverser systems due to high-temperature oxidation resistance.

(2) Chemical Processing

• Protective layers on reactors and piping to withstand acids, chlorides, and corrosive gases.

(3) Marine Industry

• Anti-corrosion coatings for ship hulls, offshore platforms, and seawater-exposed components.

(4) Power Generation

• Used in boiler tubes and pollution-control equipment for erosion and corrosion protection.

(5) Industrial Repairs

• Dimensional restoration and wear-resistant coatings for pumps, valves, and structural parts.

Advantage of Thermal Spray Wire

About DZX

Jiangsu DZX Technology Co,Ltd. is a professional engaged in the electric heater design, manufacture and sales of integrated entity enterprise, has over 20 years experience in electric heater of scientific research and production.

Enterprise has core technology advantage and introduce advanced technology and management concept, in accordance with the 1s09001 quality management requirements, strict control of raw materials quality,perfect detection means, with first-class technology,reliable quality and excellent service to win customers praise and praise.

Over the years, we have worked hard to promote and realize the modernization of alloy sales, and actively cultivated and enhanced the ability of employees' independent innovation. All-round renovation and upgrade of the original business site, facilities and equipment, and modern computer management. Hope to establish long-term partnerships and win market reputation.

We are increasing thescale of trade and customers through out the world. With our good reputation we have won the trust of our customers. It's helps the modernisation of our country and promote the economic and technical exchanges with the rest of the world. We also look forward to enhance the friendship with other countries and make positive impact.

We warmly hope that you and us together, hand in hand, create a glorious future.

STANDARDSIZES&PACKAGING:

FAQ

Q：I have sent the RFQ, when can I expect a reply?

A：We usually quote within 24 hours after we get your inquiry. If you are urgent to get the price, please send the message on trade management or call us directly.

Q：How long is the delivery time?

A：It depends on the order quantity ,Usually it takes about 20-30 days.

Q：Do you accept OEM/ODM manufacturing?

A：Yes! We do accept OEM/ODMmanufacturing. You could give us your samples or drawings.

Q：Can you send me your catalogue?

A：Yes, please contact us.We can share with our catalogue for you by email.

Q：How to control the products quality in your company?

A：With professional quality team, advanced product quality planning, strict implementation, continuous improvement, the quality of our products is well controlled and consistent.

Q：Can you provide detailed technical data and drawing?

A：Yes, we can. Please tell us which product you need and the applications, we will send the detailed technical data and drawing to you for your evaluation and confirm.