Monel 500 Thermal Spray Wire with High Strength for Valves & Pumps | Professional

Description of Monel 500 Thermal Spray Wire

What is Monel 500 Thermal Spray Wire?

Monel 500 thermal spray wire, also known as Alloy 500 or UNS N05500, is a precipitation-hardening nickel- Copper Alloy renowned for its outstanding strength, corrosion resistance, and thermal spray compatibility. Composed primarily of 63-70% nickel and 27-33% copper, with additions of aluminum and titanium for enhanced hardness, Monel 500 thermal spray wire is specifically designed for arc spraying, flame spraying, and plasma spraying processes.

This Monel 500 thermal spray wire excels in creating protective coatings that withstand harsh conditions, including seawater exposure, acidic environments, and high-velocity erosion. Available in diameters from 1.2mm to 3.2mm, our Monel 500 thermal spray wire is ideal for repairing and protecting components like valves, pumps, turbine blades, and offshore structures, ensuring extended service life and reduced maintenance costs.

Characteristics of Monel 500 Thermal Spray Wire

1.Superior Corrosion Resistance

Excels in harsh environments like seawater, acids, and chlorides, preventing pitting and crevice corrosion.

2.High-Temperature Oxidation Resistance

Maintains integrity up to 980°C, perfect for aerospace engine components and exhaust systems.

3.Excellent Bond Strength

Forms dense, adherent coatings via thermal spraying, ensuring long-lasting protection.

4.High Mechanical Strength

Offers fatigue and thermal-fatigue resistance, ideal for structural repairs in aerospace applications.

5.Customizable Specifications

Available in diameters from 1.0mm to 3.2mm, with bright or oxide surface finishes for optimal spray performance.

6.Weldability and Fabricability

Easy to process, compatible with arc and HVOF spraying for high-quality coatings.

Specification of Monel 500 Thermal Spray Wire

Application Field of Monel 500 Thermal Spray Wire

With its unmatched combination of high strength, corrosion resistance, and sprayability, Monel 500 thermal spray wire is indispensable in:

(1) Valves and Pumps

• Applied as protective coatings on valve stems, pump impellers, and housings to combat erosion and corrosion in oil & gas and petrochemical sectors.

(2) Marine and Offshore

• Used for thermal spraying on ship propellers, rudders, and platform structures, leveraging Monel 500 thermal spray wire's seawater resistance.

(3) Aerospace and Turbomachinery

• Coats turbine blades and compressor components for enhanced wear resistance under high-velocity conditions.

(4) Chemical Processing

• Ideal for lining reactors, heat exchangers, and piping exposed to acidic media, where Monel 500 thermal spray wire ensures longevity.

(5) Power Generation

• Provides durable coatings for boiler tubes and exhaust systems, minimizing downtime with Monel 500 thermal spray wire's thermal stability.

(6) Industrial Repair and Maintenance

• Employed in salvaging worn parts like shafts and bearings through on-site thermal spraying.

Advantage of Monel 500 Thermal Spray Wire

About DZX

Jiangsu DZX Technology Co,Ltd. is a professional engaged in the electric heater design, manufacture and sales of integrated entity enterprise, has over 20 years experience in electric heater of scientific research and production.

Enterprise has core technology advantage and introduce advanced technology and management concept, in accordance with the 1s09001 quality management requirements, strict control of raw materials quality,perfect detection means, with first-class technology,reliable quality and excellent service to win customers praise and praise.

Over the years, we have worked hard to promote and realize the modernization of alloy sales, and actively cultivated and enhanced the ability of employees' independent innovation. All-round renovation and upgrade of the original business site, facilities and equipment, and modern computer management. Hope to establish long-term partnerships and win market reputation.

We are increasing thescale of trade and customers through out the world. With our good reputation we have won the trust of our customers. It's helps the modernisation of our country and promote the economic and technical exchanges with the rest of the world. We also look forward to enhance the friendship with other countries and make positive impact.

We warmly hope that you and us together, hand in hand, create a glorious future.

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FAQ

Q：I have sent the RFQ, when can I expect a reply?

A：We usually quote within 24 hours after we get your inquiry. If you are urgent to get the price, please send the message on trade management or call us directly.

Q：How long is the delivery time?

A：It depends on the order quantity ,Usually it takes about 20-30 days.

Q：Do you accept OEM/ODM manufacturing?

A：Yes! We do accept OEM/ODMmanufacturing. You could give us your samples or drawings.

Q：Can you send me your catalogue?

A：Yes, please contact us.We can share with our catalogue for you by email.

Q：How to control the products quality in your company?

A：With professional quality team, advanced product quality planning, strict implementation, continuous improvement, the quality of our products is well controlled and consistent.

Q：Can you provide detailed technical data and drawing?

A：Yes, we can. Please tell us which product you need and the applications, we will send the detailed technical data and drawing to you for your evaluation and confirm.