Premium Thermal Spray Wires: Inconel 625, Monel 400 for Corrosion Resistance

Description of Premium Thermal Spray Wire s

What is Premium Thermal Spray Wire s?

Inconel 625 (UNS N06625), also known as Alloy 625, is a nickel-based superalloy with added chromium, molybdenum, and niobium for enhanced strength and resistance. Our Inconel 625 thermal spray wire is specifically designed for arc spray and flame spray systems, producing dense, well-bonded coatings that protect against oxidation, corrosion, and wear in extreme environments.

The alloy composition typically includes 58% nickel, 20-23% chromium, 8-10% molybdenum, and 3.15-4.15% niobium, providing outstanding resistance to pitting, crevice corrosion, and stress-corrosion cracking. Available in diameters from 1.0mm to 3.2mm, Inconel 625 thermal spray wire is ideal for aerospace components, chemical processing equipment, and marine structures requiring high-quality surface protection.

Characteristics of Premium Thermal Spray Wires

1.Superior Corrosion Resistance

Excels in harsh environments like seawater, acids, and chlorides, preventing pitting and crevice corrosion.

2.High-Temperature Oxidation Resistance

Maintains integrity up to 980°C, perfect for aerospace engine components and exhaust systems.

3.Excellent Bond Strength

Forms dense, adherent coatings via thermal spraying, ensuring long-lasting protection.

4.High Mechanical Strength

Offers fatigue and thermal-fatigue resistance, ideal for structural repairs in aerospace applications.

5.Weldability and Fabricability

Easy to process, compatible with arc and HVOF spraying for high-quality coatings.

Specification of Premium Thermal Spray Wires

Application Field of Premium Thermal Spray Wires

With their high strength-to-weight ratio, biocompatibility alternatives, and resilience in extreme environments, premium thermal spray wires like Inconel 625 thermal spray wire and Monel 400 thermal spray wire are essential for:

(1) Aerospace Industries

• Inconel 625 thermal spray wire for turbine blades, engine components, and exhaust systems requiring high-temperature corrosion resistance.

(2) Marine and Offshore

• Monel 400 thermal spray wire for ship hulls, offshore platforms, and vaporizers to combat saltwater corrosion.

(3) Chemical Processing

• Thermal spray wires for heat exchangers, pressure vessels, and piping exposed to corrosive gases and acids.

(4) Power Generation

• Premium thermal spray wires for boiler tubes and gas turbines to prevent scaling and oxidation.

(5) Industrial Repairs

• Used in dimensional restoration, bond coats, and protective overlays for machinery in petrochemical and glass industries.

Advantage of Thermal Spray Wire

About DZX

Jiangsu DZX Technology Co,Ltd. is a professional engaged in the electric heater design, manufacture and sales of integrated entity enterprise, has over 20 years experience in electric heater of scientific research and production.

Enterprise has core technology advantage and introduce advanced technology and management concept, in accordance with the 1SO9001 quality management requirements, strict control of raw materials quality,perfect detection means, with first-class technology,reliable quality and excellent service to win customers praise and praise.

Over the years, we have worked hard to promote and realize the modernization of alloy sales, and actively cultivated and enhanced the ability of employees' independent innovation. All-round renovation and upgrade of the original business site, facilities and equipment, and modern computer management. Hope to establish long-term partnerships and win market reputation.

We are increasing thescale of trade and customers through out the world. With our good reputation we have won the trust of our customers. It's helps the modernisation of our country and promote the economic and technical exchanges with the rest of the world. We also look forward to enhance the friendship with other countries and make positive impact.

We warmly hope that you and us together, hand in hand, create a glorious future.

STANDARDSIZES&PACKAGING:

FAQ

Q：I have sent the RFQ, when can I expect a reply?

A：We usually quote within 24 hours after we get your inquiry. If you are urgent to get the price, please send the message on trade management or call us directly.

Q：How long is the delivery time?

A：It depends on the order quantity ,Usually it takes about 20-30 days.

Q：Do you accept OEM/ODM manufacturing?

A：Yes! We do accept OEM/ODMmanufacturing. You could give us your samples or drawings.

Q：Can you send me your catalogue?

A：Yes, please contact us.We can share with our catalogue for you by email.

Q：How to control the products quality in your company?

A：With professional quality team, advanced product quality planning, strict implementation, continuous improvement, the quality of our products is well controlled and consistent.

Q：Can you provide detailed technical data and drawing?

A：Yes, we can. Please tell us which product you need and the applications, we will send the detailed technical data and drawing to you for your evaluation and confirm.