Product Introduction

Thermal Spray Wire is an essential material for arc and flame spray systems, known for its high resistance to corrosion and extreme temperatures. It creates protective coatings that prevent heat scaling on low alloy steels, improve adhesion for top coatings, and provide essential protection in industries like glass manufacturing, aerospace, and automotive.

Thermal Spray Wire Series:

Inconel 625,45CT, Ni95Al5 ,Monel 400,Monel K500,Hastelloy C276m,Cr20Ni80

Standard: AWS A5.14, ASME SFA A5.14
Size: 0.8MM / 1.0MM / 1.2MM / 1.6MM / 2.4MM / 3.2MM / 3.8MM / 4.0MM / 5.0MM
Form: MIG (15kgs/spool), TIG (5kgs/box)

Advantages of Thermal Spray Wire:

Thermal spray wire offers a range of benefits for applications requiring durable coatings and high performance:

• High Temperature Tolerance: Ideal for applications exposed to extreme temperatures, such as aerospace, automotive, and industrial manufacturing, providing long-lasting heat resistance.

• Corrosion Resistance: Provides excellent protection against oxidation and corrosion, making it perfect for industries such as marine, chemical, and petrochemical, where components are exposed to harsh, corrosive environments.

• Smooth Surface: Coatings applied using thermal spray wire offer a smooth, uniform finish, reducing the need for additional finishing steps and enhancing the aesthetic and functional qualities of the final product.

• Reduced Oxides: Minimizes oxide formation during application, which ensures cleaner and more durable coatings. This results in better performance and longer lifespans of the coated components.

• Good Fluidity: The wire allows for better fluidity in the molten pool, which leads to more uniform coatings with superior adhesion, enhancing the durability and performance of the coated surface.

• High Welding Strength: Thermal spray wire provides strong adhesion, ensuring the integrity and strength of the bond, even under high stress and extreme conditions.

• Flexible Spool Sizes: Available in various spool sizes, Thermal Spray Wire offers versatility for both small-scale and large-scale applications, catering to different industry needs.

• Compliance with Standards: Meets international standards such as GB and ASTM, ensuring reliable and consistent quality.

Key Features:

Thermal spray wire is highly valued for its unique properties that make it suitable for various demanding applications:

• High Mechanical Strength: Provides exceptional durability and performance under stress, ideal for critical applications in heavy-duty industries such as mining and power generation.

• Corrosion Resistance: Its ability to resist corrosion makes it invaluable for industries like marine, oil & gas, and chemical processing, where equipment faces constant exposure to aggressive environments.

• Thermal Stability: Thermal spray wire maintains its structural integrity and performance under varying temperatures, making it perfect for high-temperature applications like aerospace and automotive industries.

• Ease of Fabrication: The wire can be easily processed into different shapes and forms, allowing for greater flexibility in design and manufacturing processes.

• Wear Resistance: Excellent resistance to wear and tear reduces the need for frequent maintenance, thus improving the operational efficiency and longevity of equipment.

• Versatility in Application: Thermal spray wire can be applied to a wide range of materials, including metals, alloys, and ceramics, making it suitable for diverse industries and applications.

Applications of Thermal Spray Wire:

Thermal spray wire is widely used in several industries to enhance the performance and lifespan of critical components. Here are some common applications:

• Vacuum Coating: Thermal spray wire is used in vacuum coating applications where a thin, protective coating is needed to improve the durability and performance of electronic and aerospace components.

• Valve Grids and Inner Components of Vacuum Valves: It is used to coat valve grids and inner components, providing protection against high temperatures and corrosive substances in vacuum systems.

• Electron Tube Components: Thermal spray wire is essential in the manufacturing of electron tube components, where it helps maintain high-performance standards under extreme conditions.

• Battery Production: It plays a critical role in battery production, especially in enhancing the longevity and efficiency of battery components by providing corrosion resistance.

• Heating Elements: Thermal spray wire is commonly used in the production of heating elements and spark plugs, where its high-temperature tolerance and resistance to wear are crucial for ensuring consistent performance.

• Strong Base for Filters: Thermal spray wire is also used to create filters that offer superior filtration performance, durability, and resistance to chemical corrosion.

• Industrial Equipment: It provides coatings for various industrial equipment exposed to wear and corrosion, such as mining machinery, pumps, and turbines, ensuring that these components perform reliably for extended periods.

• Manufacture of Connections for Heating Elements: Used in the creation of reliable connections for heating elements, thermal spray wire ensures that these components can withstand high temperatures and continue to operate efficiently in heating systems.

CHANGZHOU DZX METAL CO, LTD was established in 2002 and has got ISO9001 International Quality Management System Certificate and SGS Certificate. Our factory is professional in researching and producing special alloy material. From melting, drawing, heat treatment, finishing and testing .We offer nickel-based, copper-based, and iron-based alloys, including super alloy, welding materials, anti-corrosion alloy, precision alloy, FeCrAl alloy, NiCr alloy, CuNi alloy, thermocouple and etc, in the form of wire, strip, ribbon, bar, tube, plate.

Our 12,000㎡ factory is equipped with complete capabilities for research, production, testing, and packaging. We strictly adhere to ISO 9001 standards in our production processes, with an annual output of 1,200 tons. This ensures that we meet both quantity and quality demands. Furthermore, all products undergo rigorous simulated environment testing including high temperature, high pressure, and corrosion tests before being dispatched, ensuring they meet customer specifications. We also provide chemical analysis reports for every FeCrAl alloy, NiCr alloy, and other products purchased.

For all our clients, we offer timely and multilingual after-sales support and technical consulting, helping you resolve any issues swiftly and efficiently.

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FAQ:

Q: What is Ni95Al5?
A: Ni95Al5 is a nickel-aluminum alloy composed of 95% nickel and 5% aluminum, known for its excellent corrosion resistance and wear resistance.

Q: What are its key applications?
A: It is commonly used in high-corrosion environments, including aerospace, chemical processing, and high-temperature applications.

Q: How does Ni95Al5 perform at high temperatures?
A: Ni95Al5 remains stable and maintains its structural integrity at elevated temperatures, making it ideal for high-temperature applications.

Q: Is Ni95Al5 easy to fabricate?
A: Yes, it is easy to process into various shapes and components, making it versatile for many manufacturing processes.

Q: How should Ni95Al5 be stored?
A: Store Ni95Al5 in a dry, cool place to prevent corrosion and maintain its quality.